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3D Automated Systems

ST2000 Series 3D Inspection and Measurement Systems

Programmable Non-Contact XYZ Digital Video Technology

 

Sertek’s Series ST2000 3D Inspection & Measurement Systems offer high accuracy, fully automated, 3D non-contact measurement of virtually anything you need to measure. No matter what the application, the ST2000 can handle it. The ST2000 utilizes powerful, world class VisionGaugeTM software including features, such as

 

bulletEdge Detection
bulletAuto Focus
bulletAuto Mosaic
bulletPerfect Focus image blending
bulletOver 30 Field-of-View Measurement Tools
bulletReport Generation
bulletDatabase Management
bulletImage Capture & Annotation
bulletImage Processing
bulletDirect email
bulletMoving Video Capture
bulletTime-lapse image capture
bulletUser configurable menus

 

Features Include:

 

bulletProgrammable X, Y & Z axes
bulletProgrammable 12:1 Zoom Optics
bulletProgrammable Lighting: Coaxial Brightfield illumination, ring light, transmitted substage illumination and incident light
bulletAutomatic report generation
bulletField-of-View measurements
bulletStage-based measurements
bulletAuto Focus
bulletStage travel from 4" to 48"
bulletXY Stage resolution: 0.1 - 5 micron
bulletZ-axis resolution: 0.1 - 2 micron
bulletMagnification range: 1X - 5000X
bulletJoystick &/or mouse control

 

High Resolution Zoom Optics

The ST2000 utilizes high resolution zoom optics combined with a state-of-the-art video capture device to provide real-time, crisp, detailed images. Our 12:1 programmable zoom system allows the user to automatically, or manually zoom to the desired magnification for a specific inspection or measurement task. The zoom is calibrated throughout its entire range so, highly accurate field-of-view measurements can be taken at any point in the zoom range.

Sertek also offers several manual zoom modules including 7:1, 12.5:1, 16:1 and a 10:1 Telecentric Zoom. So, no matter what you magnification requirements are, the ST2000 offers the solution.

 

 

Large Field of view at high magnification

Our "Auto Mosaic" tool allows you to automatically stitch together high-mag images into one large image.

 
Lighting is everything!

The ST2000 is equipped with programmable Brightfield "vertical" illumination and Darkfield "ringlight" illumination. The system can be expanded up to 4 programmable illuminators for special applications. Options include:

 

bulletBrightfield/Darkfield
bulletBacklighting
bulletOblique gooseneck lighting
bulletFiber optic light lines for near horizontal surface illumination
bulletFluorescent illumination
bulletUV light
bulletFocused light
bulletPolarization techniques

 

Also available with manual control.

 

 

SAMPLE MEASUREMENTS

 

Semiconductor Die Pad Width @ 200X

 

 

Fluorescent Resinol Sample @ 30X

 

 

Flex-circuit Radius @ 50X

 

 

Laser cut hole in film @ 100X

 

 

Skewed Die Pad Width @ 150X

 

 

Weld Penetration @ 50X

 

 

Field of View Measurements

The ST2000 Series offers an incredible selection of field of view measurement tools including:

 

bulletPoint-to-point
bulletHorizontal distance
bulletVertical distance
bulletDistance between parallel lines
bulletDiameter, Radius
bulletAuto circle
bulletArea
bulletAuto Area
bulletPath length
bulletDistance between centers
bulletArea, Diameter & Radius of Thresholded Objects
bulletAnd more!

 

Stage-based Measurements

For measuring features outside the field of view, the ST2000 utilizes linear encoders for X, Y and Z measurements. Once again, we configure your system to meet your needs. We offer encoders with resolutions of 5mm, 2mm, 1mm, 0.5mm & 0.1mm. The ST2000 also allows you to combine the field of view measurement tools with stage-based measurements.

 

Z-axis "Height" Measurements

Z-axis measurements are performed using the "focus method". By focusing on two surfaces, the system can report the height between the two. Utilizing a 0.1 micron linear encoder on the Z-axis and a 1.6 micron depth of field infinity corrected objective, the ST2000 is able to measure heights and depths with an accuracy of +/-2.5 microns. This will vary depending on your accuracy requirements as well as your magnification specifications. Programmable, stepper motor control makes the whole process automatic.

 

 

 

 

 

 

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